Tool & Die / Mold Repair

“Just six months after purchasing our manual laser welder, it accounts for approximately 30% of sales. Crossover from microscope GTA welding was easy and fast. Just two days after receiving our LaserStar Laser Welding Workstation it was operational and we had repaired our first mold. I’m confident of a very quick pay-back.”

- Pete Mourouzis, Wicked Welding, Inc., Dayton, OH  

Laser Welding & Laser Marking
Tool & Die and Mold Repair

Laser Welding & Laser Marking for Tool & Die and Mold Repair

Today’s small precision welding shops specializing in plastic injection mold, dies and tooling repair have a wide range of new technologies available to enhance their ability to provide the highest level of quality, craftsmanship, and service to their clients. One of the fastest growing technologies is the use of manual laser micro-welding laser systems as an alternative to traditional microscope GTA welding.

Laser is an acronym for “Light Amplification by the Stimulated Emission of Radiation.” This technology produces a sharply focused beam of hot light that melts a very small area of metal and can be used to join similar or dissimilar alloys. The laser welding process can be performed quickly (normally in milliseconds) and does not scar or blemish the welding surface. In fact, by adjusting the laser’s beam diameter, a smooth, near polished finish can be achieved with the laser welder. Since very little heat is generated at the weld point, users can easily weld 0.10mm away from the most complicated and intricate machined patterns, polished surfaces and removable component assemblies.

Tool and die shops currently using laser welders are often amazed at the wide range of applications and ability to produce a higher quality product in less time with fewer materials while eliminating excessive heat effects.

  • Laser Welding
  • Marking & Engraving

laser welding, laser welder, laser welding systems, laser welding tool & die repair

Laser Welding

One of the key elements in making manual laser welding applicable to Tool & Die or Mold manufacturing and repair was the development of the “free-moving” concept. In this approach, the laser generates a stationary infrared light pulse which is targeted through the microscope’s cross-hair. The laser pulse can be controlled in size and intensity. Because the heat generated remains localized, operators can handle or fixture items with their fingers, welding small areas with pin-point accuracy without causing any harm to the operator’s fingers or hands. This free-moving concept enables users to eliminate costly fixturing devices and increase the range of assembly and repair applications.

laser marking on tool steel for the tool and die industry

Laser Marking & Laser Engraving

LaserStar’s laser  marking and laser engraving systems are a fast and clean technology that is rapidly replacing older laser technologies. 

Direct laser marking has now become a common process in the aerospace and automotive industries.  It offers a non-contact, abrasion-resistant, permanent laser mark onto almost any type of material.  High speed, high precision, micro-marking and/or engraving of part information, readable alpha-numerics, barcodes or Data-Matrix™, serial numbers, corporate logos, etc. are possible on a wide range of component parts.

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Our expert team will help you determine the best system for your needs, contact us:

General Sales:
401-438-1500

Spare Parts:
407-248-1142

Service and Support:
401-431-4554

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Laser Welding & Marking for Tool & Die and Mold Repair | LaserStar
laser manufacturer, laser welding, laser marking, laser engraving, laser marking systems, laser welding systems, tool and die welding, mold repair welding
U.S. manufacturer of laser welding,laser marking and laser engraving systems to the tool & die and mold making industry.