Laser Welding Systems

“Just 6 months after purchasing our manual laser welder, it accounts for approximately 30% of sales.

Crossover from microscope GTA welding was easy and fast. Just two days after receiving our BrightStar Laser Welding Workstation it was operational and we had repaired our first mold. I’m confident of a very quick pay-back.”

Pete Mourouzis
Wicked Welding, Inc.
Dayton, OH  

7700 Series LaserStar
Dual Component Welders

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LaserStar Dual Component Welding System

Dual Component Welders
Micro Welding Laser Systems

LaserStar’s 7700 Series dual component manual laser welding systems are ideal for a wide range of unique and custom integration applications to meet the various demands of metal joining, complex assembly, and repair applications for the industrial marketplace.
Solution providers can benefit from a compact, portable, dual component design, making integration quick and easy for many Class 1 and Class 4 laser welding configurations.

Operators hold parts in their hands while viewing the application through a stereo-microscope in the laser welding area. An internal cross-hair allows the operator to easily align and weld the parts at the correct location.

Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc.

LaserStar offers three levels of power (80 Watt, 100 Watt, 150 Watt) to meet a wide variety of integration and application requirements. Complete integration assistance can be provided by LaserStar’s Application and Engineering departments.

LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair welding applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals

The LaserStar micro welding laser systems produce a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.

  • 80 Watt
  • 100 Watt
  • 150 Watt
Technical Profile 80 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 100 Joules
Maximum Peak Power 10.0 kW
Average Power 80 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal Water-To-Air
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (+/-10%),50/60Hz
20 Amp, Single Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System Dual Halogen
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 80 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Keypad Operator
Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit 

“Footprint” Dimensions 

35”H x 16.5”W x 25”L
890mm
x 420mm x 635mm

Weight (Unpackaged) 90 lbs / 41 Kg
Warranty Coverage (Parts & Labor) One year
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 100 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 100 Joules
Maximum Peak Power 10.0 kW
Average Power 100 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal Water-To-Air
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (+/-10%),50/60Hz
30 Amp, Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System Dual Halogen
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 80 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Keypad Operator
Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit 

“Footprint” Dimensions 

30”H x 24”W x 35”L
762mm
x 610mm x 890mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) One year
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 150 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 120 Joules
Maximum Peak Power 10.0 kW
Average Power 150 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal Water-To-Air
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (+/-10%),50/60Hz
30 Amp, Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System Dual Halogen
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 80 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Keypad Operator
Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzle

Pedestal Power Supply Unit 

“Footprint” Dimensions 

30”H x 24”W x 35”L
762mm
x 610mm x 890mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) One year
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

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Our expert team will help you determine the best system for your needs, contact us:

General Sales:
401-438-1500

Spare Parts:
407-248-1142

Service and Support:
401-431-4554

LaserStar Product Catalog

LaserStar Technologies Corporation (Corporate Headquarters)
One Industrial Court, Riverside, RI 02915 USA

LaserStar Technologies Corporation (FL - Sales, Service, Training)
8615 Commodity Circle, Suite #19, Orlando, FL 32819 USA

LaserStar Technologies Corporation (CA - Sales, Service, Training)
145 North Sierra Madre Blvd, Suite One, Pasadena, CA 91107 USA

International Strategic Partners
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Micro Welding Laser Systems |Dual Component Welders | LaserStar
laser welding, micro laser welding, LaserStar, injection mold repair, tool and die welding, mold repair welding, plastic injection molding
Micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair laser welding applications.