Laser Welding Systems

Universal Jig & 7700 Series
Laser Micro Welding System

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Micro Welding Laser System for Mold Repair

Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.

LaserStar’s Universal Jig offers a significant, competitive
advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of on-site repair applications.

Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.

LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals
     

The LaserStar micro welding laser produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.
 

  • Jig Features
  • Laser Specifications
(The following advanced features are available on the
Universal Jig)

 

Click to view diagram
 

LaserStar Welding Systems for Mold Repair
 

Technical Profile 150 Watt
LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 - 120 Joules
Maximum Peak Power 10.0 kW
Average Power 150 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal Water-To-Air
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (+/-10%),50/60Hz

30 Amp, Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System Dual Halogen
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 80 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Keypad Operator

Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzle

Pedestal Power Supply Unit 

“Footprint” Dimensions 

30”H x 24”W x 35”L
762mm
x 610mm x 890mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) One year
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

Note: Fatigue test data can be provided upon request.

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Our expert team will help you determine the best system for your needs, contact us:

General Sales:
401-438-1500

Spare Parts:
407-248-1142

Service and Support:
401-431-4554

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LaserStar Technologies Corporation (Corporate Headquarters)
One Industrial Court, PO Box 15155, Riverside, RI 02915 USA

LaserStar Technologies Corporation (FL - Sales, Service, Training)
8615 Commodity Circle, Suite #19, Orlando, FL 32819 USA

LaserStar Technologies Corporation (CA - Sales, Service, Training)
145 North Sierra Madre Blvd, Suite One, Pasadena, CA 91107 USA

International Strategic Partners
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Laser Welding Machine | Mold Repair | Tool & Die Repair | LaserStar
laser welding, laser mold repair, tool and die laser repair, laser spot welding, laser seam welding, laser micro welding
LaserStar’s Universal Jig - injection mold repair, tool and die laser welding, spot welding, seam welding micro machine laser systems