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LaserStar

Dual Component Micro Welding Laser System

7700 Series
LaserStar Dual Component Welders

mold repair laser, mold repair laser welder, mold repair laser welding machine, micro welding laser, laser welding system,

LaserStar’s 7700 Series Dual Component Micro Welding Laser Systems are ideal for a wide range of unique and custom integration applications to meet the various demands of metal joining, complex assembly, and repair applications for the industrial marketplace.

Solution providers can benefit from a compact, portable, dual component design, making integration quick and easy for many Class 1 and Class 4 laser welding configurations.

Operators hold parts in their hands while viewing the application through a stereo-microscope in the laser welding area. An internal cross-hair allows the operator to easily align and weld the parts at the correct location.

Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc.

LaserStar offers three levels of power (100 Watt, 150 Watt, 200 Watt) to meet a wide variety of integration and application requirements. Complete integration assistance can be provided by LaserStar’s Application and Engineering departments.

LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair welding applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals

The LaserStar micro welding laser systems produce a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.

  • 100 Watt
  • 150 Watt
  • 200 Watt
 
Technical Profile 100 Watt
LaserStar Lasing System Class 4
Wavelength 1064nm
Output Pulse Energy 0,5 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 100 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (± 10%), 50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 79 Text Cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm
x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 41 Kg
Warranty Coverage (Parts & Labor) As Quoted
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE, ETL
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 150 Watt
LaserStar Lasing System Class 4
Wavelength 1064nm
Output Pulse Energy 0,1 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 150 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (± 10%),50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 79 Text Cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm
x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) As Quoted
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE, ETL
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

Technical Profile 200 Watt
LaserStar Lasing System Class 4
Wavelength 1064nm
Output Pulse Energy 0,1 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 200 Watts
Pulse Length 0,1 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System External Chiller Required
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (± 10%),50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System LED Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 79 Text Cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features

External Touchscreen
Operator Interface Terminal

Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles

Pedestal Power Supply Unit ?
“Footprint” Dimensions 

25”H x 24”W x 30”L
635mm x 610mm x 762mm

Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) As Quoted
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE, ETL
Country of Origin Made In USA

NOTE: Fatigue test data can be provided upon request.

“Just 6 months after purchasing our manual laser welder, it accounts for approximately 30% of sales.

Crossover from microscope GTA welding was easy and fast. Just two days after receiving our BrightStar Laser Welding Workstation it was operational and we had repaired our first mold. I’m confident of a very quick pay-back.”

Pete Mourouzis
Wicked Welding, Inc.
Dayton, OH