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LaserStar

Micro Welding Laser Systems for Large Molds

7700 Series
Micro Welding Laser System with Universal Jig Workstation

Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.

LaserStar’s Universal Jig Welding Workstation offers a significant, competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of on-site mold repair applications.

Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.

LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.

  • Lay a bead as small as .0025” / 0.05mm
  • Repair slots, pockets, radius contours and angles
  • Repair polished, textured and engraved surfaces
  • Repair thin walls with little or no warping
  • Repair parting line edges and heat sensitive areas
  • Alloys include tool steel, aluminum, copper, titanium and powdered metals 

The LaserStar micro welding laser systems produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.

  • Jig Features
  • Laser Specifications
 

(The following advanced features are available on the
Universal Jig)


  • Rotates and Tilts in Almost
    Any Direction
  • Rigid Yet Mobile Frame
  • Complete Turnkey Solution
  • Multi Axis Travel Distances
  • X/Y Joystick Control
  • Foot Pedal for Z Axis Control
  • Operator Interface Terminal
Technical Profile 100 - 200 Watt
LaserStar Lasing System Class 4
Wavelength 1064nm
Output Pulse Energy 0,1 - 150 Joules
Maximum Peak Power 10.0 kW
Average Power 150 - 200 Watts
Pulse Length 0,5 - 50 Milli-seconds
Pulse Frequency 0,5 - 20 Hz
Beam Diameter 0,05mm - 2,00 mm 
Cooling System Internal / Chiller Ready
Cooling Capacity-Run Time 24 hour/Continuous
Supply Circuit

230V (± 10%),50/60Hz
30 Amp, Single or Three Phase

Binocular Microscope 15x (optional 25x, 40x)
Illumination System Led Natural Lighting
Pulse Performance Profile Technology (P3) Exclusive Integrated Software
Programming Memory 99 Text Cells
Automatic Sleep Mode Exclusive Integrated Software
Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles
Weight (Unpackaged) 750 lbs / 340 Kg
Warranty Coverage (Parts & Labor) Two Years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin Made In USA

Note: Fatigue test data can be provided upon request.